制氮機保養的常識及正確的維護方法

正確的制氮機保養知識是非常必要的，良好的操作習慣和定期的保養維護，能延長(cháng)設備正常使用壽命，減少能耗，降低維修成本，更能有效避免突發(fā)性故障，大幅降低故障對生產(chǎn)帶來(lái)的負面影響。下面讓你了解制氮機保養的正確知識和方法

The correct maintenance knowledge of nitrogen generator is very necessary. Good operating habits and regular maintenance can prolong the normal service life of the equipment, reduce energy consumption, reduce maintenance costs, and effectively avoid sudden failures and greatly reduce the negative impact of failures on production. Let you understand the correct knowledge and methods of nitrogen machine maintenance

一、制氮機日常使用保養注意事項：

1、 Precautions for daily use and maintenance of nitrogen generator:

1. 制氮機所需電源、氣源、溫度條件的正常供應和正常的開(kāi)啟關(guān)閉；尤其是電源電壓的穩定，減少因電源問(wèn)題帶來(lái)對控制器、電磁閥的損壞。

1. Normal supply and normal opening and closing of power supply, air source and temperature conditions required by nitrogen generator; especially the stability of power supply voltage to reduce the damage to controller and solenoid valve caused by power supply problems.

2. 隨時(shí)注意空氣儲氣罐壓力，保持空氣儲氣罐壓力在0.6～0.8MPa之間，不要低于額定值。

2. Pay attention to the pressure of air storage tank at any time, and keep the pressure of air storage tank between 0.6 and 0.8MPa, and do not lower than the rated value.

山東制氮機

3. 每日檢查自動(dòng)排水器，以免堵塞而失去排水作用。若堵塞時(shí)，可稍微打開(kāi)手動(dòng)閥門(mén)，關(guān)閉自排閥門(mén)再拆下自動(dòng)排水器，分解清洗。清洗自動(dòng)排水器時(shí)，使用肥皂沫清洗即可。

3. Check the automatic drainer every day to avoid blockage and loss of drainage function. If it is blocked, you can slightly open the manual valve, close the self discharge valve, and then remove the automatic drainage device for disassembly and cleaning. When cleaning the automatic drain, use soap foam to clean it.

4. 要定時(shí)察看制氮機上三只壓力表，對其壓力變化作一個(gè)日常紀錄以備設備故障分析，隨時(shí)觀(guān)察流量計和氮氣純度情況，已保持出氣的氮氣純度。

4. Regularlycheck the three pressure gauges on the nitrogen generator, make a daily record of the pressure change for equipment failure analysis, and observe the flow meter and nitrogen purity at any time to maintain the nitrogen purity of the outlet gas.

5. 每周定期檢查冷干機的制冷效果，以免冷干機故障導致制氮機進(jìn)水在，碳分子篩中毒現象發(fā)生

5. Check the refrigeration effect of the chiller regularly every week, so as to prevent the nitrogen generator from entering the water and carbon molecular sieve poisoning

6. 按儀器使用守則的要求進(jìn)行操作及日常維護，不定期檢查電磁閥/氣動(dòng)閥的靈敏度、調壓閥的壓力范圍、氣體分析儀的精度、吸附塔的壓緊情況、消聲器排氣狀況、流量計內管清潔程度等。

6. Carry out operation and routine maintenance according to the requirements of the instrument operation rules, and irregularly check the sensitivity of the solenoid valve / pneumatic valve, the pressure range of the pressure regulating valve, the accuracy of the gas analyzer, the compression of the adsorption tower, the exhaust condition of the muffler, and the cleanliness of the inner pipe of the flowmeter.

二、制氮機周期保養（由制氮機保養廠(chǎng)家完成）

2、 Periodic maintenance of nitrogen generator (completed by professional nitrogen generator maintenance manufacturer)

1.對空氣處理環(huán)節的檢測，冷干機的制冷效果怎么樣，對管道濾芯定期更換（每六個(gè)月更換一次），使空氣質(zhì)量更好。

1. Check the air treatment process, how about the refrigeration effect of the air dryer, and replace the pipe filter element regularly (every six months), so as to improve the air quality.

2，對制氮機活性炭進(jìn)行更換（12個(gè)月更換一次），活性炭環(huán)節是除油的一個(gè)過(guò)程，能是空氣中的油分降低，避免對制氮機碳分子篩污染中毒

2. Replace the activated carbon of the nitrogen generator (once every 12 months). The activated carbon link is a process of oil removal, which can reduce the oil content in the air and avoid the pollution and poisoning of carbon molecular sieve of nitrogen generator

3.對制氮機氮氣分析儀檢測校準，p860系列氮氣分析儀一般壽命為2-3年，壽命到期建議更換，避免對制氮機純度的誤判及對產(chǎn)品造成損失。

3. For the detection and calibration of nitrogen analyzer of nitrogen generator, the general service life of P860 series nitrogen analyzer is 2-3 years. It is recommended to replace it when the service life is expired, so as to avoid misjudgment of purity of nitrogen generator and loss of products.

4.對電磁閥和氣動(dòng)閥進(jìn)行檢查，為確保設備正常運行，建議用戶(hù)有備用

4. Check the solenoid valve and pneumatic valve. In order to ensure the normal operation of the equipment, users are advised to have spare parts

5.制氮機碳分子篩（5-6年更換一次）氮產(chǎn)率進(jìn)行分析試驗，確保氮產(chǎn)率滿(mǎn)足客戶(hù)的需求。進(jìn)行保養時(shí)要根據客戶(hù)的使用情況，對制氮機碳分子篩進(jìn)行添加或更換。

5. Analyze and test the nitrogen yield of carbon molecular sieve (replaced every 5-6 years) to ensure that the nitrogen yield meets the needs of customers. During maintenance, the carbon molecular sieve of nitrogen generator should be added or replaced according to the use of customers.

保養不是維修

Maintenance is not repair

· 保養的目的在于防止故障而非排除故障

·The purpose of maintenance is to prevent faults, not to eliminate them

· 保養遠遠低于維修成本

·Maintenance is far below the cost of maintenance

· 保養能避免不規則的故障，避免發(fā)生故障時(shí)對生產(chǎn)的影響

·Maintenance can avoid the irregular fault and the influence on production

· 保養能保證能耗效率

·Maintenance can ensure energy efficiency

· 保養能延長(cháng)設備的正常使用壽命

·Maintenance can extend the normal service life of the equipment

· 其綜合效益是為廣大用戶(hù)大大降低其生產(chǎn)成本

·Its comprehensive benefit is to greatly reduce the production cost for the majority of users